Floor Walk & Process Study
We walk cutting, sewing, finishing and support areas with your team. We see how work really flows.
Garment factory transformation
Save ₹3–10 Cr annually by fixing quality, efficiency, delay and cash leaks.
Navvi helps garment factories in Tirupur and across South India stop hidden profit leaks, make new operators line-ready in 8 days, and see live production numbers every day.
No obligation. Confidential. Limited slots each month.
What we fix
The silent profit leaks inside garment factories.
Most factories do not lose money in one place. Loss hides in many small daily gaps.
Low RFT
Rework, late delivery, buyer pressure and hidden cost.
Weak OWE
Paid minutes leak through poor line balance and poor flow.
Slow cash cycle
Inventory days, fabric delay and order closing gaps trap working capital.
Training delay
New operators take too long to reach production-ready efficiency.
No live tracking
Leaders see issues late because production data stays on paper or Excel.
HR gaps
Absenteeism, attrition and skill mismatch reduce daily output.
Free assessment
What you get in the Free Factory Profit Leak Assessment.
A practical floor review — not a generic audit report. You leave knowing where profit leaks and what to fix first.
KPI Baseline
RFT, OWE, OTIF, output, absenteeism and cash-cycle signals captured against your current reality.
Profit Leak Map
A ranked view of where money is leaking — quality, efficiency, delay, training, fabric or visibility.
90-Day Improvement Roadmap
Clear priorities, owners and quick wins so your team knows what to do next Monday morning.
Optional 1-Week Implementation Sprint
For factories ready to act, we can start one focused sprint on the highest-impact leak immediately after assessment.
Three connected offers
One ecosystem — three offers.
Factory Profit System
Best if profit is leaking and you don't know where.
Free assessment, 90-day sprint, KPI dashboards, SOPs and on-floor execution with your supervisors.
SewCoach
Best if new operators take 30+ days to earn their salary.
Scientific training room, 8-day GPOT, ToT for internal trainers, app tracking and LMS courses.
SewTrak
Best if you find out about problems only at day end.
Garment resource planner and production tracker for live planning, output, KPIs, HRIS and OTIF control.
Proof on the floor
Real results. Real dashboards. Real floor use.
Knitwear exporter, 12 lines
RFT 84% → 92% in 90 days. Daily review installed with SewTrak dashboards.
Woven bottom unit, 8 lines
OWE +14% in 60 days. Line balance and supervisor rhythm corrected on the floor.
Multi-style exporter, 600 operators
New hire line-ready in 8 days through SewCoach. Training room run without one-trainer dependency.
SewCoach
8-day operator training system
- 8-day training
- 40%+ efficiency by Day 8
- ToT & GPOT programs
- SewCoach app + LMS included
The Navvi way
Assess. Prove. Scale. Sustain.
We install operating systems, train people and track numbers until your factory runs the rhythm internally.
Assess
Walk the floor, collect baseline KPIs and map loss.
Prove
Run quick wins with supervisors, operators and dashboards.
Scale
Move from one line to full production rhythm.
Sustain
Train internal owners and review data through daily control.
Profit leak estimator
Estimate your annual saving potential.
Typical saving potential: ₹3–10 Cr per year for eligible factories. Use this quick tool to get a discussion range before the free assessment.
Estimated range
₹1.2 – ₹3.8 Cr / year
Indicative range for discussion. Your exact number comes from the free factory assessment.
Book Free Factory Assessment
Founder
Built by someone who spent 27 years on the factory floor.
27+ years across quality, production, HR and operations in garment manufacturing in Tamil Nadu, Bangalore and international buyer-facing roles. Former GM-Quality. Founded Navvi to stop profit leakage in the Tirupur garment ecosystem.
When Navvi walks into your factory, you get a practitioner — not a slide deck.
Arjun M — Founder & CEO
LinkedInWhy factories trust Navvi
Execution on the floor. Not slides alone.
₹3–10 CrTypical saving potential
10–15 CrWorking capital unlock
40%+Efficiency by Day 8 (SewCoach)
5 slotsFree assessments per month
- Free factory assessment before any major engagement.
- Anonymous case framing online; client names only in person when permitted.
- Start with transformation, SewCoach or SewTrak — not forced bundles.
- WhatsApp-first response for owners who need fast scheduling.
FAQ
Simple answers before you call.
Do you show pricing on the website?
Every factory is different, so we scope after the free assessment. You will always know the investment and the expected return before you commit.
Which regions do you serve?
Tirupur is our base. We work across South India for on-site transformation and SewCoach setup. SewTrak can be deployed remotely anywhere.
What factory size fits Navvi?
Mid-size exporters with 4+ sewing lines usually see the strongest return. Smaller units can start with SewCoach or SewTrak. We confirm fit in the free assessment.
Do you work in Tamil or English?
Both. Floor discussions and training can run in Tamil. Reports, dashboards and buyer-facing work stay in English.
Is the work on-site or remote?
Factory transformation and SewCoach setup are on-site. SewTrak onboarding mixes remote setup with floor training. Daily review is built inside your factory.
Can we start with only SewCoach or SewTrak?
Yes. Many factories start with training or tracking first, then expand into full transformation when the rhythm is ready.
Ready to find the leaks?
Book a free factory assessment. We confirm by WhatsApp and schedule the first discussion.
Only 5 free assessment slots each month.